Friday, 9 September 2011

Chinese Drywall and Your Building

By Roger Frost


The 2009 Chinese drywall controversy is a health and safety issue involving defective drywall manufactured in China and imported by the United States starting in 2001. Laboratory tests of samples for volatile chemicals have identified emissions of the sulfurous gases carbon disulfide, carbonyl sulfide, and hydrogen sulfide. These emissions, which have the odor of rotten eggs, worsen as temperature and humidity rise and cause copper surfaces to turn black and powdery, a chemical process indicative of reaction with hydrogen sulfide. Copper pipes, wiring, and air conditioner coils are affected, as well as silver jewelry. Homeowners have reported a variety of symptoms, including respiratory problems such as asthma attacks, chronic coughing and difficulty breathing, as well as chronic headaches and sinus issues.

The waste materials used by Knauf Tianjin to make the drywall appear to contain iron sulfide (FeS2 pyrite), hydrogen sulfide (H2S), carbonyl sulfide, sulfur dioxide (SO2), and carbon disulfide (CS2).Many believe that humidity causes the sulfur in the drywall to give off gas, which creates the noxious odor-but that's not all-the sulfur corrodes copper as well.

The bulk of these incidents have been reported in Florida and other southern states, likely due to the high levels of heat and humidity in that region. Most of the affected homes were built during the housing boom between 2004 and 2007, especially in the wake of Hurricane Katrina when domestic building materials were in short supply. An estimated 250,000 tons of drywall were imported from China during that time period because it was cheap and plentiful. This material was used in the construction of approximately 100,000 homes in the United States, and many believe this has lead to serious health and property damage.

In August, a preliminary settlement with Banner Supply in the amount
of $55 million was announced. This settlement , if approved, would
apply to all homeowners whose drywall was supplied by Banner
regardless of the brand of drywall in their home. This is very
significant news as this is the first settlement that includes
homeowners with Taishan drywall.

The exemptions reveal that Chinese drywall was only used in Southwest Florida between 2004 and 2007; the four year span of recovery from Hurricane Charley and Wilma and the building boom. If you break it down by percentage, in Lee County only .44% of the single family homes and condos are infected and only 2.5% from the boom building years. In Charlotte County the percentage of homes infected is .27% and in Collier County it is .06%. The toxic material causing all the problems is only found in the 1/4 inch drywall used in residential construction. The 1/2 inch drywall used in commercial buildings is safe.

Besides the horrible odor, Sulfur corrodes copper and is often evident by the copper blackening and flaking off. This drastically reduces the functional life expectancy of any copper building material, such as evaporator coils and tubing, which can ultimately cause an air conditioner to fail. Chinese drywall may also corrode copper plumbing, copper electrical wiring, and copper water lines. Metals such as chrome, brass and silver may also be affected. In homes with Chinese drywall, bathroom and kitchen faucets and drains are typically tarnished.




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